{"id":1527,"date":"2026-05-27T09:02:42","date_gmt":"2026-05-27T09:02:42","guid":{"rendered":"https:\/\/ewirexon.com\/?page_id=1527"},"modified":"2026-05-29T06:59:37","modified_gmt":"2026-05-29T06:59:37","slug":"diamond-wire-cutting-system-technology","status":"publish","type":"page","link":"https:\/\/ewirexon.com\/ja\/diamond-wire-cutting-system-technology\/","title":{"rendered":"Diamond Wire Cutting System Technology"},"content":{"rendered":"
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This document presents one of our standard technical proposals<\/strong>. For a customized solution tailored to your specific requirements, please contact us at: serena@ewirexon.com<\/strong>.<\/p>\n\n

1. System Overview<\/strong><\/p>\n\n

The TCQF400LNC Diamond Wire Cutting System (for round tubes) is a high-precision CNC cutting equipment independently developed by \u30e6\u30fc\u30a4\u30ec\u30af\u30bd\u30f3<\/strong>. It is designed for precision ring slicing of non-metallic and hard composite materials, including quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, monocrystalline silicon, polycrystalline silicon, silicon carbide, jade, and shoe outsoles.<\/p>\n\n

The machine integrates precision mechanical transmission, servo control, and self-developed CNC system. The machine base adopts Q235 structural steel with tempering and aging treatment for high rigidity and stability. The low-profile structure and fully enclosed design make it suitable for industrial mass production, offering simple operation, wide material compatibility, and stable cutting accuracy<\/strong>.<\/p>\n\n

2. Appearance and Specifications<\/strong><\/p>\n\n

2.1 Appearance Features<\/strong><\/p>\n\n

    \n
  • Low-profile rigid structure<\/li>\n\n
  • Fully enclosed sheet metal housing<\/li>\n\n
  • IP55 dust protection<\/strong><\/li>\n\n
  • Customizable color<\/li>\n<\/ul>\n\n

    2.2 Technical Specifications<\/strong><\/p>\n\n

    \n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Parameter<\/td>\nValue<\/td>\n<\/tr>\n
    Model<\/td>\nTCQF400LNC Diamond Wire Cutting Machine (Round Tube)<\/td>\n<\/tr>\n
    Dimensions (L\u00d7W\u00d7H)<\/td>\nApprox. 1737 \u00d7 1066 \u00d7 1948 mm<\/td>\n<\/tr>\n
    Weight<\/td>\nApprox. 900 kg<\/td>\n<\/tr>\n
    Worktable Size<\/td>\n400 \u00d7 400 mm<\/td>\n<\/tr>\n
    Max. Cutting Range (Dia \u00d7 Length)<\/td>\n400 \u00d7 500 mm (ring slicing)<\/td>\n<\/tr>\n
    Cutting Flatness<\/td>\n\u2264 0.1 mm<\/td>\n<\/tr>\n
    Dimensional Accuracy<\/td>\n\u2264 0.1 mm<\/td>\n<\/tr>\n
    Surface Roughness<\/td>\nRa \u2264 0.8 \u03bcm<\/td>\n<\/tr>\n
    Main Motor Power<\/td>\n1.1 kW, 4500 rpm<\/td>\n<\/tr>\n
    Total Power<\/td>\n3.5 kW<\/td>\n<\/tr>\n
    Power Supply<\/td>\n220V \/ 50 Hz<\/td>\n<\/tr>\n
    Diamond Wire Size<\/td>\n\u03a60.65 \u00d7 2580 mm (0.35~0.8 mm optional)<\/td>\n<\/tr>\n
    Max. Wire Speed<\/td>\n54 m\/s (adjustable)<\/td>\n<\/tr>\n
    Feed Speed<\/td>\n0.01~0.15 mm\/s (adjustable)<\/td>\n<\/tr>\n
    Max. Load Capacity<\/td>\n100 kg<\/td>\n<\/tr>\n
    Protection Grade<\/td>\nIP55<\/td>\n<\/tr>\n
    Control System<\/td>\newirexon T30 CNC<\/td>\n<\/tr>\n
    Drives<\/td>\n5 sets of customized servo motors<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

    3. Cutting Principle & Main Functions<\/strong><\/p>\n\n

    3.1 Cutting Principle<\/strong><\/p>\n\n

    The machine adopts diamond wire endless reciprocating cutting technology<\/strong>: \u00a0<\/p>\n\n

    A high-tensile steel wire coated with diamond grains runs continuously at high speed. The abrasive contact between the diamond wire and the workpiece achieves precise cutting.<\/p>\n\n

    Compared with traditional saw blades, diamond wire cutting offers:<\/p>\n\n

      \n
    • Narrower kerf, less material loss<\/li>\n\n
    • Smooth surface, no chipping<\/li>\n\n
    • Higher precision<\/li>\n\n
    • Better suitability for thin and irregular shapes<\/li>\n<\/ul>\n\n

      3.2 Main Functions<\/strong><\/p>\n\n

        \n
      • Materials: quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, silicon, SiC, jade, shoe outsoles, etc.<\/li>\n\n
      • Processes: ring slicing, straight cutting, profile cutting<\/li>\n\n
      • Operation: Handheld controller + panel, no PC required<\/strong><\/li>\n\n
      • Tension: automatic servo tension control<\/li>\n\n
      • Dust & Cooling: oil-based dust collection + full enclosure<\/li>\n<\/ul>\n\n

        4. Main Configuration List<\/strong><\/p>\n\n

        \n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
        No.<\/td>\nItem<\/td>\nSpec \/ Material<\/td>\nBrand \/ Remarks<\/td>\n<\/tr>\n
        1<\/td>\nBase & Support<\/td>\nQ235 steel<\/td>\newirexon, heat-treated<\/td>\n<\/tr>\n
        2<\/td>\nWorkpiece Clamping<\/td>\nRotary base + 3-jaw chuck<\/td>\n\u30e6\u30fc\u30a4\u30ec\u30af\u30bd\u30f3<\/td>\n<\/tr>\n
        3<\/td>\nWire Frame<\/td>\nQ235 steel<\/td>\n\u30e6\u30fc\u30a4\u30ec\u30af\u30bd\u30f3<\/td>\n<\/tr>\n
        4<\/td>\nEnclosure<\/td>\nSheet metal<\/td>\newirexon, IP55<\/td>\n<\/tr>\n
        5<\/td>\nLinear Guides<\/td>\nLinear rail<\/td>\nHIWIN<\/td>\n<\/tr>\n
        6<\/td>\nBall Screws<\/td>\nC5 grade<\/td>\nTBI<\/td>\n<\/tr>\n
        7<\/td>\nWire Drive Motor<\/td>\n1.1 kW, 4500 rpm<\/td>\nCustom<\/td>\n<\/tr>\n
        8<\/td>\nServo Motors<\/td>\nCustom servo<\/td>\nZhongchen \/ Sinee (5 sets)<\/td>\n<\/tr>\n
        9<\/td>\nControl System<\/td>\nT30 CNC + 10″ touchscreen<\/td>\newirexon \/ Kunlun<\/td>\n<\/tr>\n
        10<\/td>\nElectrical Components<\/td>\nContactor \/ relay \/ switch<\/td>\nDelixi \/ Schneider<\/td>\n<\/tr>\n
        11<\/td>\nDiamond Wire<\/td>\n\u03a60.65 \u00d7 2580 mm<\/td>\n\u30e6\u30fc\u30a4\u30ec\u30af\u30bd\u30f3<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

        5. Deliverables & Consumables<\/strong><\/p>\n\n

        5.1 Documents<\/strong><\/p>\n\n

          \n
        • Operation & Maintenance Manual<\/li>\n\n
        • Certificate of Quality<\/li>\n\n
        • Packing List<\/li>\n\n
        • Delivery Note<\/li>\n<\/ul>\n\n

          5.2 Consumables<\/strong><\/p>\n\n

          \n\n\n\n\n\n
          Item<\/td>\nService Life<\/td>\n<\/tr>\n
          Diamond wire (\u03a60.65~0.8 mm)<\/td>\n6~10 m\u00b2 cutting area<\/td>\n<\/tr>\n
          Guide wheels (\u03a6230 \/ \u03a6180 mm)<\/td>\n2~3 months<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

          5.3 Wearing Parts<\/strong><\/p>\n\n

          \n\n\n\n\n\n
          Item<\/td>\nService Life<\/td>\n<\/tr>\n
          Guide wheel base<\/td>\n>6 months<\/td>\n<\/tr>\n
          Bearings (7002 \/ 7005)<\/td>\n>6 months<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

          6. Installation, Commissioning & Training<\/strong><\/p>\n\n

          6.1 Installation & Commissioning<\/strong><\/p>\n\n

          ewirexon is responsible for transportation, installation, and commissioning. \u00a0<\/p>\n\n

          Commissioning period: \u2264 2 working days<\/strong>. \u00a0<\/p>\n\n

          The customer shall provide power, water, air, and lifting equipment.<\/p>\n\n

          6.2 Technical Training<\/strong><\/p>\n\n

          Free professional training will be provided on-site, covering:<\/p>\n\n

            \n
          • Machine operation<\/li>\n\n
          • Cutting process<\/li>\n\n
          • Safety<\/li>\n\n
          • Daily maintenance<\/li>\n<\/ul>\n\n

            Basic operation can be mastered in 20 minutes<\/strong>.<\/p>\n\n

            7. Warranty & After\u2011Sales Service<\/strong><\/p>\n\n

            7.1 Warranty<\/strong><\/p>\n\n

            12 months warranty<\/strong>\u00a0from final acceptance. \u00a0<\/p>\n\n

            Free repair and replacement for quality issues within warranty.<\/p>\n\n

            7.2 After\u2011Sales Support<\/strong><\/p>\n\n

              \n
            • Response within 8 hours<\/strong><\/li>\n\n
            • Solution within 24 hours<\/strong><\/li>\n\n
            • On-site repair within 48 hours<\/strong>\u00a0(except remote areas)<\/li>\n\n
            • Lifetime technical support<\/strong>\u00a0and spare parts supply<\/li>\n<\/ul>\n\n

              Note: All specifications are subject to change without notice. Final interpretation belongs to \u30e6\u30fc\u30a4\u30ec\u30af\u30bd\u30f3<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

              This document presents one of our standard technical proposals. For a customized solution tailored to your specific requirements, please contact us at: serena@ewirexon.com. 1. System Overview The TCQF400LNC Diamond Wire Cutting System (for round tubes) is a high-precision CNC cutting equipment independently developed by ewirexon. It is designed for precision ring slicing of non-metallic and hard composite materials, including quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, monocrystalline silicon, polycrystalline silicon, silicon carbide, jade, and shoe outsoles. The machine integrates precision mechanical transmission, servo control, and self-developed CNC system. The machine base adopts Q235 structural steel with tempering and aging treatment for high rigidity and stability. The low-profile […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1527","page","type-page","status-publish","hentry"],"acf":[],"_hostinger_reach_plugin_has_subscription_block":false,"_hostinger_reach_plugin_is_elementor":false,"_links":{"self":[{"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/pages\/1527","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/comments?post=1527"}],"version-history":[{"count":4,"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/pages\/1527\/revisions"}],"predecessor-version":[{"id":1753,"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/pages\/1527\/revisions\/1753"}],"wp:attachment":[{"href":"https:\/\/ewirexon.com\/ja\/wp-json\/wp\/v2\/media?parent=1527"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}