{"id":1527,"date":"2026-05-27T09:02:42","date_gmt":"2026-05-27T09:02:42","guid":{"rendered":"https:\/\/ewirexon.com\/?page_id=1527"},"modified":"2026-05-29T06:59:37","modified_gmt":"2026-05-29T06:59:37","slug":"diamond-wire-cutting-system-technology","status":"publish","type":"page","link":"https:\/\/ewirexon.com\/ru\/diamond-wire-cutting-system-technology\/","title":{"rendered":"Diamond Wire Cutting System Technology"},"content":{"rendered":"
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This document presents one of our standard technical proposals<\/strong>. For a customized solution tailored to your specific requirements, please contact us at: serena@ewirexon.com<\/strong>.<\/p>\n\n

1. System Overview<\/strong><\/p>\n\n

The TCQF400LNC Diamond Wire Cutting System (for round tubes) is a high-precision CNC cutting equipment independently developed by \u044d\u0432\u0438\u0440\u0435\u043a\u0441\u043e\u043d<\/strong>. It is designed for precision ring slicing of non-metallic and hard composite materials, including quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, monocrystalline silicon, polycrystalline silicon, silicon carbide, jade, and shoe outsoles.<\/p>\n\n

The machine integrates precision mechanical transmission, servo control, and self-developed CNC system. The machine base adopts Q235 structural steel with tempering and aging treatment for high rigidity and stability. The low-profile structure and fully enclosed design make it suitable for industrial mass production, offering simple operation, wide material compatibility, and stable cutting accuracy<\/strong>.<\/p>\n\n

2. Appearance and Specifications<\/strong><\/p>\n\n

2.1 Appearance Features<\/strong><\/p>\n\n

    \n
  • Low-profile rigid structure<\/li>\n\n
  • Fully enclosed sheet metal housing<\/li>\n\n
  • IP55 dust protection<\/strong><\/li>\n\n
  • Customizable color<\/li>\n<\/ul>\n\n

    2.2 Technical Specifications<\/strong><\/p>\n\n

    \n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Parameter<\/td>\nValue<\/td>\n<\/tr>\n
    Model<\/td>\nTCQF400LNC Diamond Wire Cutting Machine (Round Tube)<\/td>\n<\/tr>\n
    Dimensions (L\u00d7W\u00d7H)<\/td>\nApprox. 1737 \u00d7 1066 \u00d7 1948 mm<\/td>\n<\/tr>\n
    Weight<\/td>\nApprox. 900 kg<\/td>\n<\/tr>\n
    Worktable Size<\/td>\n400 \u00d7 400 mm<\/td>\n<\/tr>\n
    Max. Cutting Range (Dia \u00d7 Length)<\/td>\n400 \u00d7 500 mm (ring slicing)<\/td>\n<\/tr>\n
    Cutting Flatness<\/td>\n\u2264 0.1 mm<\/td>\n<\/tr>\n
    Dimensional Accuracy<\/td>\n\u2264 0.1 mm<\/td>\n<\/tr>\n
    Surface Roughness<\/td>\nRa \u2264 0.8 \u03bcm<\/td>\n<\/tr>\n
    Main Motor Power<\/td>\n1.1 kW, 4500 rpm<\/td>\n<\/tr>\n
    Total Power<\/td>\n3.5 kW<\/td>\n<\/tr>\n
    Power Supply<\/td>\n220V \/ 50 Hz<\/td>\n<\/tr>\n
    Diamond Wire Size<\/td>\n\u03a60.65 \u00d7 2580 mm (0.35~0.8 mm optional)<\/td>\n<\/tr>\n
    Max. Wire Speed<\/td>\n54 m\/s (adjustable)<\/td>\n<\/tr>\n
    Feed Speed<\/td>\n0.01~0.15 mm\/s (adjustable)<\/td>\n<\/tr>\n
    Max. Load Capacity<\/td>\n100 kg<\/td>\n<\/tr>\n
    Protection Grade<\/td>\nIP55<\/td>\n<\/tr>\n
    Control System<\/td>\newirexon T30 CNC<\/td>\n<\/tr>\n
    Drives<\/td>\n5 sets of customized servo motors<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

    3. Cutting Principle & Main Functions<\/strong><\/p>\n\n

    3.1 Cutting Principle<\/strong><\/p>\n\n

    The machine adopts diamond wire endless reciprocating cutting technology<\/strong>: \u00a0<\/p>\n\n

    A high-tensile steel wire coated with diamond grains runs continuously at high speed. The abrasive contact between the diamond wire and the workpiece achieves precise cutting.<\/p>\n\n

    Compared with traditional saw blades, diamond wire cutting offers:<\/p>\n\n

      \n
    • Narrower kerf, less material loss<\/li>\n\n
    • Smooth surface, no chipping<\/li>\n\n
    • Higher precision<\/li>\n\n
    • Better suitability for thin and irregular shapes<\/li>\n<\/ul>\n\n

      3.2 Main Functions<\/strong><\/p>\n\n

        \n
      • Materials: quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, silicon, SiC, jade, shoe outsoles, etc.<\/li>\n\n
      • Processes: ring slicing, straight cutting, profile cutting<\/li>\n\n
      • Operation: Handheld controller + panel, no PC required<\/strong><\/li>\n\n
      • Tension: automatic servo tension control<\/li>\n\n
      • Dust & Cooling: oil-based dust collection + full enclosure<\/li>\n<\/ul>\n\n

        4. Main Configuration List<\/strong><\/p>\n\n

        \n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
        No.<\/td>\nItem<\/td>\nSpec \/ Material<\/td>\nBrand \/ Remarks<\/td>\n<\/tr>\n
        1<\/td>\nBase & Support<\/td>\nQ235 steel<\/td>\newirexon, heat-treated<\/td>\n<\/tr>\n
        2<\/td>\nWorkpiece Clamping<\/td>\nRotary base + 3-jaw chuck<\/td>\n\u044d\u0432\u0438\u0440\u0435\u043a\u0441\u043e\u043d<\/td>\n<\/tr>\n
        3<\/td>\nWire Frame<\/td>\nQ235 steel<\/td>\n\u044d\u0432\u0438\u0440\u0435\u043a\u0441\u043e\u043d<\/td>\n<\/tr>\n
        4<\/td>\nEnclosure<\/td>\nSheet metal<\/td>\newirexon, IP55<\/td>\n<\/tr>\n
        5<\/td>\nLinear Guides<\/td>\nLinear rail<\/td>\nHIWIN<\/td>\n<\/tr>\n
        6<\/td>\nBall Screws<\/td>\nC5 grade<\/td>\nTBI<\/td>\n<\/tr>\n
        7<\/td>\nWire Drive Motor<\/td>\n1.1 kW, 4500 rpm<\/td>\nCustom<\/td>\n<\/tr>\n
        8<\/td>\nServo Motors<\/td>\nCustom servo<\/td>\nZhongchen \/ Sinee (5 sets)<\/td>\n<\/tr>\n
        9<\/td>\nControl System<\/td>\nT30 CNC + 10″ touchscreen<\/td>\newirexon \/ Kunlun<\/td>\n<\/tr>\n
        10<\/td>\nElectrical Components<\/td>\nContactor \/ relay \/ switch<\/td>\nDelixi \/ Schneider<\/td>\n<\/tr>\n
        11<\/td>\nDiamond Wire<\/td>\n\u03a60.65 \u00d7 2580 mm<\/td>\n\u044d\u0432\u0438\u0440\u0435\u043a\u0441\u043e\u043d<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

        5. Deliverables & Consumables<\/strong><\/p>\n\n

        5.1 Documents<\/strong><\/p>\n\n

          \n
        • Operation & Maintenance Manual<\/li>\n\n
        • Certificate of Quality<\/li>\n\n
        • Packing List<\/li>\n\n
        • Delivery Note<\/li>\n<\/ul>\n\n

          5.2 Consumables<\/strong><\/p>\n\n

          \n\n\n\n\n\n
          Item<\/td>\nService Life<\/td>\n<\/tr>\n
          Diamond wire (\u03a60.65~0.8 mm)<\/td>\n6~10 m\u00b2 cutting area<\/td>\n<\/tr>\n
          Guide wheels (\u03a6230 \/ \u03a6180 mm)<\/td>\n2~3 months<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

          5.3 Wearing Parts<\/strong><\/p>\n\n

          \n\n\n\n\n\n
          Item<\/td>\nService Life<\/td>\n<\/tr>\n
          Guide wheel base<\/td>\n>6 months<\/td>\n<\/tr>\n
          Bearings (7002 \/ 7005)<\/td>\n>6 months<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/figure>\n\n

          6. Installation, Commissioning & Training<\/strong><\/p>\n\n

          6.1 Installation & Commissioning<\/strong><\/p>\n\n

          ewirexon is responsible for transportation, installation, and commissioning. \u00a0<\/p>\n\n

          Commissioning period: \u2264 2 working days<\/strong>. \u00a0<\/p>\n\n

          The customer shall provide power, water, air, and lifting equipment.<\/p>\n\n

          6.2 Technical Training<\/strong><\/p>\n\n

          Free professional training will be provided on-site, covering:<\/p>\n\n

            \n
          • Machine operation<\/li>\n\n
          • Cutting process<\/li>\n\n
          • Safety<\/li>\n\n
          • Daily maintenance<\/li>\n<\/ul>\n\n

            Basic operation can be mastered in 20 minutes<\/strong>.<\/p>\n\n

            7. Warranty & After\u2011Sales Service<\/strong><\/p>\n\n

            7.1 Warranty<\/strong><\/p>\n\n

            12 months warranty<\/strong>\u00a0from final acceptance. \u00a0<\/p>\n\n

            Free repair and replacement for quality issues within warranty.<\/p>\n\n

            7.2 After\u2011Sales Support<\/strong><\/p>\n\n

              \n
            • Response within 8 hours<\/strong><\/li>\n\n
            • Solution within 24 hours<\/strong><\/li>\n\n
            • On-site repair within 48 hours<\/strong>\u00a0(except remote areas)<\/li>\n\n
            • Lifetime technical support<\/strong>\u00a0and spare parts supply<\/li>\n<\/ul>\n\n

              Note: All specifications are subject to change without notice. Final interpretation belongs to \u044d\u0432\u0438\u0440\u0435\u043a\u0441\u043e\u043d<\/strong>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

              This document presents one of our standard technical proposals. For a customized solution tailored to your specific requirements, please contact us at: serena@ewirexon.com. 1. System Overview The TCQF400LNC Diamond Wire Cutting System (for round tubes) is a high-precision CNC cutting equipment independently developed by ewirexon. It is designed for precision ring slicing of non-metallic and […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1527","page","type-page","status-publish","hentry"],"acf":[],"_hostinger_reach_plugin_has_subscription_block":false,"_hostinger_reach_plugin_is_elementor":false,"_links":{"self":[{"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/pages\/1527","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/comments?post=1527"}],"version-history":[{"count":4,"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/pages\/1527\/revisions"}],"predecessor-version":[{"id":1753,"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/pages\/1527\/revisions\/1753"}],"wp:attachment":[{"href":"https:\/\/ewirexon.com\/ru\/wp-json\/wp\/v2\/media?parent=1527"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}