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High-precision Machining Solutions for Irregular High-hardness Workpieces

Irregular high-hardness workpieces (cemented carbide, ceramics, superhard alloys) are widely used in tools, molds, and aerospace, where traditional machining is inefficient. Precision machining is critical for performance and consistency. Diamond wire cutting offers a flexible, low-stress solution for complex shape processing.

In manufacturing, CNC programmable paths enable one-time forming cutting, ensuring high precision and avoiding cracking/deformation. This eliminates multiple traditional steps, greatly improving efficiency and reducing costs.

Our systems deliver high-precision profile cutting for complex shapes, low-stress processing to avoid damage, and stable operation for superhard materials, supporting customized solutions for diverse industrial needs.

Precision Machining for Irregular High-hardness Workpieces

Our diamond wire cutting solutions excel at machining irregular, complex-shaped high-hardness workpieces such as cemented carbide, engineering ceramics, superhard alloys, and wear-resistant parts. With flexible path programming and high-rigidity machine design, the system realizes high-precision forming cutting without excessive stress or tool wear. It solves the difficulty of traditional processing for complex hard parts and greatly improves production efficiency and workpiece quality.

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Benefits
  • Ideal for complex irregular shapes difficult to process by traditional methods
  • High precision and good consistency for high-hardness materials
  • Low stress cutting to avoid cracking and deformation
  • High efficiency and long service life for industrial production
  • Irregular cemented carbide parts for cutting tools and molds
  • Ceramic components for aerospace and mechanical equipment
  • Special-shaped high-hardness parts for automotive and engineering fields
NO.ParameterSpecification
1ModelTCQF400LNC-FM-HL
2Cutting PrincipleEndless diamond wire / Physical cutting
3Cutting FunctionsSlicing / Angle & Profile Cutting
4Maximum Workpiece Size(mm)Φ600mm, Height 500mm
5Worktable Size(mm)Ø380 转台
6Cutting Planarity Accuracy(mm)0.08
7Surface Roughness(μm)Ra 0.8μm
8Wire Specification(mm)Ø0.65–1.0/2580
9Tension SystemConstant Wire Tension Control
10Guide Wheel Quantity4 wheels
11Drive MotorServo motor
12Wire Speed (m/s)51Max(Adjustable)
13Total Power(kW)2.8
14Voltage220v 50Hz
15Control SystemCustom-developed Tongcheng T32 system
16Footprint (L×W×H)(mm)1350×1066×1968
17Gross Weight kg720

Case Sharing: Tackle Difficulties in Hard Workpiece Machining

We delivered customized process upgrades for irregular high-hardness workpiece machining, improving yield, reducing waste and ensuring precise processing for complex parts.
Learn more about our technical cases? Please get in touch.

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