Düzensiz Şekilli, Yüksek Sertlikli İş Parçalarının İşlenmesi


High-precision Machining Solutions for Irregular High-hardness Workpieces

Irregular high-hardness workpieces (cemented carbide, ceramics, superhard alloys) are widely used in tools, molds, and aerospace, where traditional machining is inefficient. Precision machining is critical for performance and consistency. Diamond wire cutting offers a flexible, low-stress solution for complex shape processing.

In manufacturing, CNC programmable paths enable one-time forming cutting, ensuring high precision and avoiding cracking/deformation. This eliminates multiple traditional steps, greatly improving efficiency and reducing costs.

Our systems deliver high-precision profile cutting for complex shapes, low-stress processing to avoid damage, and stable operation for superhard materials, supporting customized solutions for diverse industrial needs.

Precision Machining for Irregular High-hardness Workpieces

Our diamond wire cutting solutions excel at machining irregular, complex-shaped high-hardness workpieces such as cemented carbide, engineering ceramics, superhard alloys, and wear-resistant parts. With flexible path programming and high-rigidity machine design, the system realizes high-precision forming cutting without excessive stress or tool wear. It solves the difficulty of traditional processing for complex hard parts and greatly improves production efficiency and workpiece quality.

Düzensiz Yüksek Sertlikte İş Parçası İşleme

Avantajlar
  • Ideal for complex irregular shapes difficult to process by traditional methods
  • High precision and good consistency for high-hardness materials
  • Low stress cutting to avoid cracking and deformation
  • High efficiency and long service life for industrial production
  • Irregular cemented carbide parts for cutting tools and molds
  • Ceramic components for aerospace and mechanical equipment
  • Special-shaped high-hardness parts for automotive and engineering fields
HAYIR.ParametreTeknik Özellikler
1ModelTCQF400LNC-FM-HL
2Kesme PrensibiSonsuz elmas tel / Fiziksel kesim
3Kesme İşlevleriDilimleme / Açı ve Profil Kesimi
4Maksimum İş Parçası Boyutu (mm)Φ600 mm, Yükseklik 500 mm
5Çalışma Masası Boyutu (mm)Ø380 转台
6Kesim Düzlük Hassasiyeti (mm)0.08
7Yüzey Pürüzlülüğü (μm)Ra 0,8 μm
8Tel Özellikleri (mm)Ø0,65–1,0/2580
9Gergi SistemiSabit Tel Gerginliği Kontrolü
10Yönlendirme Tekerleği Adedi4 tekerlek
11Tahrik MotoruServo motor
12Tel Hızı (m/s)51Max (Ayarlanabilir)
13Toplam Güç (kW)2.8
14Gerilim220 V 50 Hz
15Kontrol SistemiÖzel olarak geliştirilmiş Tongcheng T32 sistemi
16Kapladığı alan (U×G×Y) (mm)1350×1066×1968
17Brüt Ağırlık (kg)720
2

Case Sharing: Tackle Difficulties in Hard Workpiece Machining

We delivered customized process upgrades for irregular high-hardness workpiece machining, improving yield, reducing waste and ensuring precise processing for complex parts.
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