Manyetik Malzeme ve Özel Kristal Dilimleme


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

Manyetik Malzeme ve Özel Kristal Dilimleme

Avantajlar
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
HAYIR.ParametreTeknik Özellikler
1ModelTCQF1000PNC
2Kesme PrensibiEndless diamond wire, physical cold cutting
3Kesme İşlevleriFlat Cutting / Rotary Slicing
4Maksimum İş Parçası Boyutu (mm)380×380×280 mm(L×W×H)
5Çalışma Masası Boyutu (mm)Ø1000 转台
6Kesim Düzlük Hassasiyeti (mm)0.1
7Yüzey Pürüzlülüğü (μm)Ra 0,8 μm
8Tel Özellikleri (mm)Ø1.0/4760
9Gergi SistemiSabit Tel Gerginliği Kontrolü
10Yönlendirme Tekerleği Adedi3 tekerlek
11Tahrik MotoruServo motor
12Tel Hızı (m/s)51Max (Ayarlanabilir)
13Total Power (kW)3.3
14Gerilim380v 50Hz
15Kontrol SistemiCustom-developed Tongcheng T31 system
16Kapladığı alan (U×G×Y) (mm)2350×2350×2040
17Brüt Ağırlık (kg)1850
12 scaled

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
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