Магнитный материал и специальная нарезка кристаллов


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

Магнитный материал и специальная нарезка кристаллов

Benefits
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
NO.ParameterSpecification
1ModelTCQF1000PNC
2Cutting PrincipleEndless diamond wire, physical cold cutting
3Cutting FunctionsFlat Cutting / Rotary Slicing
4Maximum Workpiece Size(mm)380×380×280 mm(L×W×H)
5Worktable Size(mm)Ø1000 转台
6Cutting Planarity Accuracy(mm)0.1
7Surface Roughness(μm)Ra 0.8 μm
8Wire Specification(mm)Ø1.0/4760
9Tension SystemConstant Wire Tension Control
10Guide Wheel Quantity3 wheels
11Drive MotorServo motor
12Wire Speed (m/s)51Max(Adjustable)
13Total Power (kW)3.3
14Voltage380v 50Hz
15Control SystemCustom-developed Tongcheng T31 system
16Footprint (L×W×H)(mm)2350×2350×2040
17Gross Weight kg1850

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
Learn more about our technical cases? Please get in touch.

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