Ultra-Accurate Diamond Wire Systems for Advanced Substrates
High-value base materials such as optical glass, quartz, sapphire, and semiconductor substrates are essential components in precision optical, RF, and optoelectronic devices. Ultra-precise cutting is required to achieve tight tolerances, superior surface quality, and minimal material loss in these high-value applications.
Our high-precision cutting systems deliver industry-leading accuracy, ensuring clean, burr-free cuts with exceptional dimensional consistency. The advanced cooling and tension control systems protect delicate substrates, maintaining their optical, electrical, and mechanical properties for critical applications.
Designed to support both R&D prototyping and large-scale manufacturing, our systems offer scalable performance and versatile material compatibility. The intelligent control interface allows for easy parameter adjustment, ensuring optimal performance across a wide range of advanced base materials and processing requirements.
Our high-precision base material cutting systems deliver industry-leading accuracy for a full range of advanced base materials, including optical glass, quartz, sapphire, and semiconductor substrates. Designed for R&D prototyping and high-volume mass production, these systems achieve tight-tolerance slicing with superior surface quality, eliminating the need for extensive post-processing. The intelligent cutting algorithms and constant temperature control ensure consistent performance across diverse material types and thicknesses.
| НЕТ. | Параметр | Технические характеристики |
| 1 | Модель | TCQF400LNC-FM-HL |
| 2 | Принцип резки | Бесконечная алмазная леска / Механическая резка |
| 3 | Функции резки | Нарезка / Резка под углом и по профилю |
| 4 | Максимальный размер заготовки (мм) | Φ600 мм, высота 500 мм |
| 5 | Размер рабочего стола (мм) | Ø380 转台 |
| 6 | Точность плоскостности реза (мм) | 0.08 |
| 7 | Шероховатость поверхности (мкм) | Ra 0,8 мкм |
| 8 | Характеристики проволоки (мм) | Ø0,65–1,0/2580 |
| 9 | Система натяжения | Контроль постоянного натяжения проволоки |
| 10 | Количество направляющих колес | 4 колеса |
| 11 | Приводной двигатель | Сервомотор |
| 12 | Скорость движения проволоки (м/с) | 51Max (регулируемый) |
| 13 | Общая мощность (кВт) | 2.8 |
| 14 | Напряжение | 220 В, 50 Гц |
| 15 | Система управления | Специально разработанная система Tongcheng T32 |
| 16 | Габаритные размеры (Д × Ш × В) (мм) | 1350×1066×1968 |
| 17 | Брутто-вес, кг | 720 |
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