자성 재료 및 특수 결정 절단


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

자성 재료 및 특수 결정 절단

장점
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
아니요.매개변수사양
1모델TCQF1000PNC
2절단 원리Endless diamond wire, physical cold cutting
3절단 기능Flat Cutting / Rotary Slicing
4최대 공작물 크기(mm)380×380×280 mm(L×W×H)
5작업대 크기(mm)Ø1000 转台
6절단 평탄도 정밀도(mm)0.1
7표면 거칠기(μm)Ra 0.8 μm
8와이어 사양(mm)Ø1.0/4760
9장력 시스템일정한 와이어 장력 제어
10가이드 휠 수량3륜
11구동 모터서보 모터
12와이어 속도 (m/s)51Max(조절 가능)
13Total Power (kW)3.3
14전압380v 50Hz
15제어 시스템Custom-developed Tongcheng T31 system
16치수 (길이×폭×높이)(mm)2350×2350×2040
17총 중량 (kg)1850
12 scaled

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
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