磁性材料与特殊晶体切片


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

磁性材料与特殊晶体切片

益处
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
不.参数规格
1模型TCQF1000PNC
2切割原理Endless diamond wire, physical cold cutting
3切割功能Flat Cutting / Rotary Slicing
4最大工件尺寸(毫米)380×380×280 mm(L×W×H)
5工作台尺寸(毫米)Ø1000 转台
6切割平面精度(毫米)0.1
7表面粗糙度(μm)Ra 0.8 μm
8电线规格(毫米)Ø1.0/4760
9张力系统恒线张力控制
10导轮数量3个轮子
11驱动电机伺服电机
12线速(米/秒)51Max(可调)
13Total Power (kW)3.3
14电压380v 50Hz
15控制系统Custom-developed Tongcheng T31 system
16占地面积(长×宽×高)(毫米)2350×2350×2040
17毛重 千克1850
12 scaled

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
了解更多技术案例?请联系我们。.

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