脆性电子板精密加工


Low-Stress Cutting Systems for Hard & Brittle Electronic Materials

Brittle electronic plates, including ceramic substrates, semiconductor wafers, and glass-ceramic components, present unique machining challenges due to their high hardness and low fracture toughness. Precision machining is required to achieve tight dimensional tolerances while avoiding surface damage and cracking.

Our diamond wire cutting systems excel at ultra-precise machining of hard brittle materials, achieving micron-level accuracy and minimal surface damage. The advanced cutting technology controls subsurface damage effectively, making it ideal for microelectronic components, power devices, and sensor manufacturing.

Engineered for the most demanding semiconductor and electronics applications, our systems feature high-rigidity frames and intelligent process control. They deliver stable, repeatable performance for R&D prototypes and high-volume production lines alike, meeting the strict quality standards of the 5G, aerospace, and medical electronics industries.

Ultra-Precision Machining for Brittle Electronic Plates

我们的金刚石线切割系统专为复杂的硬脆电子板材加工而设计,包括陶瓷基板、半导体晶片和玻璃陶瓷元件。先进的切割技术可实现超精细切片,同时将表面损伤降至最低,是微电子元件、功率器件和传感器制造的理想选择。凭借可定制的切割路径和高刚性机架,即使是最难加工的脆性材料,它也能提供一致的精度。.

脆性电子板精密加工

益处
  • Ultra-Low Damage Cutting: Minimizes subsurface damage, critical for the performance of semiconductor and power devices.
  • High Precision for Micro Components: Achieves micron-level accuracy for small, complex electronic plate parts.
  • Wide Material Compatibility: Processes alumina, aluminum nitride, silicon carbide, glass-ceramic, and other brittle materials.
  • Stable Mass Production: Robust mechanical design ensures long-term stability in 24/7 industrial operations.
  • Ceramic substrate machining for power electronics and 5G base stations
  • Semiconductor wafer slicing for microelectronic components
  • Brittle material plate processing for sensors and MEMS devices
不.参数规格
1模型TCQF400LNC-FM-HL
2切割原理无尽金刚石线/物理切割
3切割功能切片 / 角材和型材切割
4最大工件尺寸(毫米)Φ600毫米,高度500毫米
5工作台尺寸(毫米)Ø380 转台
6切割平面精度(毫米)0.08
7表面粗糙度(μm)Ra 0.8μm
8电线规格(毫米)Ø0.65-1.0/2580
9张力系统恒线张力控制
10导轮数量4 轮
11驱动电机伺服电机
12线速(米/秒)51Max(可调)
13总功率(千瓦)2.8
14电压220 伏 50 赫兹
15控制系统定制开发的通程 T32 系统
16占地面积(长×宽×高)(毫米)1350×1066×1968
17毛重 千克720
ewirexon - ewirexon precision diamond wire cutting system

Case Sharing: Practical Solutions for Brittle Plate Machining

Targeting brittle electronic plate precision machining, we optimized the whole production flow to increase yield, reduce material loss and keep high precision standards.
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