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Machining Solutions for PV Module Auxiliary Materials

Photovoltaic module production requires precision processing of a range of auxiliary materials, including solar glass, backsheets, aluminum frames, and encapsulation components. Diamond wire cutting delivers clean, stress-free cutting for these brittle and composite materials, ensuring tight tolerances and high edge quality.

Our solutions support customized profile cutting and slicing for all PV module auxiliary materials, enabling high-efficiency, low-waste processing that improves production yield and reduces manufacturing costs for module factories worldwide.

Custom Machining Solutions for PV Module Auxiliary Materials

Our diamond wire cutting systems provide precise, stress-free processing for a full range of PV module auxiliary materials, including solar glass, backsheets, aluminum frames, and encapsulation components. Engineered for brittle and composite materials, they deliver clean, burr-free cuts with tight dimensional tolerances, improving production yield and reducing material waste in module manufacturing lines. With customizable profile cutting, they adapt to diverse module designs and production processes.

Gia công vật liệu phụ trợ cho mô-đun quang điện

Core Advantages
  • Stress-Free Glass Cutting: Eliminate edge chipping and breakage in solar glass processing, improving module reliability.
  • High Efficiency & Low Waste: Optimized cutting paths reduce material scrap, lowering production costs.
  • Custom Profile Machining: Support complex shape cutting for aluminum frames, junction boxes, and other custom components.
  • Versatile Material Compatibility: Process glass, metal, plastic, and composite materials with one system.
  • Solar glass cutting for PV module front/back panels
  • Aluminum frame and junction box component machining
  • Backsheet and encapsulation material slicing for module production
NO.ParameterSpecification
1Model(Customizable, e.g. EW-200)
2Cutting PrincipleDiamond Wire Mechanical Cold Cutting
3Cutting FunctionSlicing
4Max Workpiece Dimension (L×W×H)150 × 150 × 150 mm
5Worktable Size (L×W)160 × 160 mm
6Cutting Flatness Accuracy≤ 0.1 mm
7Surface RoughnessRa 0.8 μm
8Diamond Wire SpecificationΦ0.5 × 1797 mm (Dia. Range: 0.35~0.8 mm)
9Tension SystemServo Tension Control
10Guide Wheel Quantity3 wheels
11Drive MotorCustom Servo Motor
12Spindle Speed4500 rpm
13Main Motor Power1.1 kW
14Total Power Consumption1.5 kW
15Power Supply220 V / 50 Hz
16Control SystemSelf-developed Tongcheng T30
17Footprint (L×W×H)Approx. 850 × 800 × 950 mm
18Gross WeightApprox. 560 kg

Learn from This PV Auxiliary Machining Project

Process optimization for photovoltaic module auxiliary material machining successfully raised yield, minimized material waste and ensured stable machining accuracy.
Learn more about our technical cases? Please get in touch.

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