Mecanizado de componentes ópticos infrarrojos


High-Precision Cutting Systems for IR Lenses, Windows, and Filters

For the precise and low-stress machining of infrared lenses with diamond wire saws or IR windows with precision cutting systems, the cutting equipment used must control a stable operating point with both high dimensional accuracy and process consistency, so that a high optical performance can be achieved.

Similar technical requirements must be covered by cutting systems used in IR filter manufacturing or infrared optical component processing for aerospace and thermal imaging applications. However, a somewhat tighter surface quality is often required here, as infrared optical components tend to be more demanding in transmission performance due to their application in high-precision optical systems.

In addition to the cutting technology requirements, the demands for the lowest possible production cost of optical processing equipment are also increasing, and with them the reliability and energy efficiency of the cutting systems used. Diamond wire saws for infrared component machining should operate as stably as possible, particularly in high-volume cleanroom production, but also to minimize material waste and sub-surface damage. In times of rising raw material costs, the material utilization of the cutting systems used in lens manufacturing, window processing or custom IR component production is becoming increasingly important for cost-effective infrared optical component manufacturing.

Mecanizado de componentes ópticos infrarrojos

Infrared Optical Component Machining Systems

The Infrared Optical Component Machining systems are specially designed for IR window manufacturing, infrared optical lens processing, and high-precision photonic component cutting. For these applications, ewirexon offers configuration options with multi-wire saws as well as single-wire cutting units. Both options feature a very compact, robust and heat-resistant metal frame design. The multi-wire machining system generates very high processing stability (high precision, low subsurface damage) in a comparatively small installation space, while the single-wire cutting unit achieves comparatively high throughput. Both options are compatible with common automated production line setups and can be easily interchanged depending on the workpiece requirements, allowing optimum matching to individual customer processes with minimal component variation.

  • Lower service costs
  • compared to standard machining systems, as the heavy-duty metal frame with optimized material thickness ensures long-term durability.
  • Easier maintenance and installation
  • than traditional grinding processes, thanks to a lightweight, modular design and integrated wire tension control.
  • Reduced production cost savings
  • due to minimal material waste from the low-kerf diamond wire cutting process.
  • Flexible system design / easy replacement
  • available with standard lens / window clamping dimensions and multi-axis cutting modes.
  • Fast and cost effective delivery
  • Infrared window slicing / IR lens machining
  • Precision processing of infrared optical components (IR prisms, optical filters)
  • Custom infrared component manufacturing for aerospace & imaging systems
  • Automated IR optical component production lines
NO.ParameterSpecification
1ModelEW-D2236
2Workpiece Carrier Plate Size110 × 360 mm
3Max Workpiece Cutting Envelope220 × 360 mm
4Cutting Dimensional Accuracy±0.02 mm
5Worktable Feed Speed Range0 ~ 1000 mm/h
6Worktable Vertical Travel200 mm
7Guide Wheel Quantity8 Wheels
8Total Rated Power22 kW
9Footprint (L×W×H)1942 × 1522 × 2200 mm
10Gross Weight4800 kg

Learn This Case: Upgrade Infrared Optical Component Machining

A manufacturer specialized in infrared optical component implemented process upgrades with ewirexon. The solution effectively increased production yield, mitigated material loss and maintained excellent processing repeatability and precision.
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