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Diamond Wire Cutting Systems for Quartz Wafer Slicing, Optical Lens Manufacturing, and Filter Processing

For the precise and low-stress slicing of quartz crystals with multi-wire saws or optical glass blanks with precision cutting systems, the diamond wire cutting equipment used must control a stable operating point with both high cutting accuracy and process consistency, so that a high material yield can be achieved.

Similar technical requirements must be covered by cutting systems used in optical lens manufacturing or filter processing for photonic devices and optical communication modules. However, a somewhat tighter dimensional tolerance is often required here, as optical components tend to be more demanding in surface quality due to their application in high-precision optical systems.

In addition to the cutting technology requirements, the demands for the lowest possible production cost of optical processing equipment are also increasing, and with them the reliability and energy efficiency of the cutting systems used. Diamond wire saws for quartz and glass slicing should operate as stably as possible, particularly in high-volume cleanroom production, but also to minimize material waste and sub-surface damage. In times of rising raw material costs, the material utilization of the cutting systems used in wafer slicing, lens manufacturing or custom component processing is becoming increasingly important for cost-effective optical component production.

Quartz Crystal & Optical Glass Slicing Cutting Systems

Quartz & Optical Glass Cutting Systems

The Quartz Crystal & Optical Glass Slicing cutting systems are specially designed for quartz wafer slicing, optical glass blank processing, and precision lens manufacturing. For these applications, ewirexon offers configuration options with multi-wire saws as well as single-wire cutting units. Both options feature a very compact, robust and corrosion-resistant steel frame design. The multi-wire cutting system generates a very high throughput (high volume, low kerf loss) in a comparatively small installation space, while the single-wire cutting unit achieves a comparatively high precision. Both options are used in the same production line configurations and can therefore be very easily interchanged depending on the workpiece requirements, which allows optimum matching to individual customer operations with low component diversity.

  • 降低服务成本
  • compared to conventional cutting systems, as robust high-rigidity frame with optimized material thickness contributes to longer service life.
  • 更易于维护和安装
  • than traditional sawing systems thanks to lightweight modular design and integrated wire tension control.
  • Material cost savings
  • due to reduced raw material waste of the highly efficient diamond wire cutting process.
  • 灵活的系统设计/易于更换
  • Available with standard workpiece clamping dimensions and in multiple cutting modes.
  • 快速、经济高效的交付
  • Quartz crystal slicing / wafer processing / blank cutting
  • Optical glass slicing / lens blank processing / filter manufacturing
  • Precision cutting units for photonic devices and optical communication modules
  • Custom optical component processing (infrared windows, optical prisms), high-precision wafer dicing
不. 参数 规格
1 模型 TCQF600PNC
2 切割原理 无尽金刚石线/物理切割
3 切割功能 Flat Cutting / Rotary Slicing
4 最大工件尺寸(毫米) 200 × 200 × 220 mm (L×W×H)
5 工作台尺寸(毫米) Ø600 转台
6 切割平面精度(毫米) 0.1
7 表面粗糙度(μm) Ra 0.8 μm
8 电线规格(毫米) 0.65–1.0/3720
9 张力系统 恒线张力控制
10 导轮数量 3 wheels
11 驱动电机 伺服电机
12 线速(米/秒) 51Max(可调)
13 总功率(千瓦) 3.3
14 电压 380v 50Hz
15 控制系统 Custom-developed Tongcheng T30 system
16 占地面积(长×宽×高)(毫米) 1650×1750×2010
17 毛重 千克 1250

Case Study: Quartz Crystal & Optical Glass Slicing

A quartz crystal manufacturer partnered with ewirexon to upgrade their quartz crystal slicing process, achieving higher yield, lower material waste, and consistent precision in production.
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