불규칙한 형상의 고경도 공작물 가공


High-precision Machining Solutions for Irregular High-hardness Workpieces

Irregular high-hardness workpieces (cemented carbide, ceramics, superhard alloys) are widely used in tools, molds, and aerospace, where traditional machining is inefficient. Precision machining is critical for performance and consistency. Diamond wire cutting offers a flexible, low-stress solution for complex shape processing.

In manufacturing, CNC programmable paths enable one-time forming cutting, ensuring high precision and avoiding cracking/deformation. This eliminates multiple traditional steps, greatly improving efficiency and reducing costs.

Our systems deliver high-precision profile cutting for complex shapes, low-stress processing to avoid damage, and stable operation for superhard materials, supporting customized solutions for diverse industrial needs.

Precision Machining for Irregular High-hardness Workpieces

Our diamond wire cutting solutions excel at machining irregular, complex-shaped high-hardness workpieces such as cemented carbide, engineering ceramics, superhard alloys, and wear-resistant parts. With flexible path programming and high-rigidity machine design, the system realizes high-precision forming cutting without excessive stress or tool wear. It solves the difficulty of traditional processing for complex hard parts and greatly improves production efficiency and workpiece quality.

불규칙한 고경도 공작물 가공

장점
  • Ideal for complex irregular shapes difficult to process by traditional methods
  • High precision and good consistency for high-hardness materials
  • Low stress cutting to avoid cracking and deformation
  • High efficiency and long service life for industrial production
  • Irregular cemented carbide parts for cutting tools and molds
  • Ceramic components for aerospace and mechanical equipment
  • Special-shaped high-hardness parts for automotive and engineering fields
아니요.매개변수사양
1모델TCQF400LNC-FM-HL
2절단 원리무한 다이아몬드 와이어 / 물리적 절단
3절단 기능슬라이싱 / 각도 및 단면 절단
4최대 공작물 크기(mm)Φ600mm, 높이 500mm
5작업대 크기(mm)Ø380 转台
6절단 평탄도 정밀도(mm)0.08
7표면 거칠기(μm)Ra 0.8μm
8와이어 사양(mm)Ø0.65–1.0/2580
9장력 시스템일정한 와이어 장력 제어
10가이드 휠 수량4륜
11구동 모터서보 모터
12와이어 속도 (m/s)51Max(조절 가능)
13총 출력(kW)2.8
14전압220V 50Hz
15제어 시스템맞춤 개발된 통청 T32 시스템
16치수 (길이×폭×높이)(mm)1350×1066×1968
17총 중량 (kg)720
2

Case Sharing: Tackle Difficulties in Hard Workpiece Machining

We delivered customized process upgrades for irregular high-hardness workpiece machining, improving yield, reducing waste and ensuring precise processing for complex parts.
당사의 기술 사례에 대해 더 자세히 알고 싶으신가요? 언제든지 문의해 주세요.

문의해 주세요!

더 빠르고 정확한 견적을 받으시려면 2D 도면과 3D CAD 파일 1개 이상을 업로드해 주세요. 파일이 여러 개인 경우, .zip 또는 .rar 파일로 압축해 주시기 바랍니다. 이메일을 선호하시나요? 견적 요청(RFQ)을 info@xxx.com으로 보내주세요.

뉴스 및 업데이트