This document presents one of our standard technical proposals. For a customized solution tailored to your specific requirements, please contact us at: serena@ewirexon.com.
1. System Overview
The TCQF400LNC Diamond Wire Cutting System (for round tubes) is a high-precision CNC cutting equipment independently developed by ewirexon. It is designed for precision ring slicing of non-metallic and hard composite materials, including quartz glass, K9 glass, hard rubber, hard plastic, ceramics, stone, monocrystalline silicon, polycrystalline silicon, silicon carbide, jade, and shoe outsoles.
The machine integrates precision mechanical transmission, servo control, and self-developed CNC system. The machine base adopts Q235 structural steel with tempering and aging treatment for high rigidity and stability. The low-profile structure and fully enclosed design make it suitable for industrial mass production, offering simple operation, wide material compatibility, and stable cutting accuracy.
2. Appearance and Specifications
2.1 Appearance Features
2.2 Technical Specifications
| 参数 | Value |
| 模型 | TCQF400LNC Diamond Wire Cutting Machine (Round Tube) |
| Dimensions (L×W×H) | Approx. 1737 × 1066 × 1948 mm |
| Weight | Approx. 900 kg |
| Worktable Size | 400 × 400 mm |
| Max. Cutting Range (Dia × Length) | 400 × 500 mm (ring slicing) |
| Cutting Flatness | ≤ 0.1 mm |
| Dimensional Accuracy | ≤ 0.1 mm |
| Surface Roughness | Ra ≤ 0.8 μm |
| Main Motor Power | 1.1 kW, 4500 rpm |
| 总功率 | 3.5 kW |
| Power Supply | 220V / 50 Hz |
| Diamond Wire Size | Φ0.65 × 2580 mm (0.35~0.8 mm optional) |
| Max. Wire Speed | 54 m/s (adjustable) |
| Feed Speed | 0.01~0.15 mm/s (adjustable) |
| Max. Load Capacity | 100 kg |
| Protection Grade | IP55 |
| 控制系统 | ewirexon T30 CNC |
| Drives | 5 sets of customized servo motors |
3. Cutting Principle & Main Functions
3.1 Cutting Principle
The machine adopts diamond wire endless reciprocating cutting technology:
A high-tensile steel wire coated with diamond grains runs continuously at high speed. The abrasive contact between the diamond wire and the workpiece achieves precise cutting.
Compared with traditional saw blades, diamond wire cutting offers:
3.2 Main Functions
4. Main Configuration List
| No. | Item | Spec / Material | Brand / Remarks |
| 1 | Base & Support | Q235 steel | ewirexon, heat-treated |
| 2 | Workpiece Clamping | Rotary base + 3-jaw chuck | ewirexon |
| 3 | Wire Frame | Q235 steel | ewirexon |
| 4 | Enclosure | Sheet metal | ewirexon, IP55 |
| 5 | Linear Guides | Linear rail | HIWIN |
| 6 | Ball Screws | C5 grade | TBI |
| 7 | Wire Drive Motor | 1.1 kW, 4500 rpm | Custom |
| 8 | Servo Motors | Custom servo | Zhongchen / Sinee (5 sets) |
| 9 | 控制系统 | T30 CNC + 10″ touchscreen | ewirexon / Kunlun |
| 10 | Electrical Components | Contactor / relay / switch | Delixi / Schneider |
| 11 | Diamond Wire | Φ0.65 × 2580 mm | ewirexon |
5. Deliverables & Consumables
5.1 Documents
5.2 Consumables
| Item | Service Life |
| Diamond wire (Φ0.65~0.8 mm) | 6~10 m² cutting area |
| Guide wheels (Φ230 / Φ180 mm) | 2~3 months |
5.3 Wearing Parts
| Item | Service Life |
| Guide wheel base | >6 months |
| Bearings (7002 / 7005) | >6 months |
6. Installation, Commissioning & Training
6.1 Installation & Commissioning
ewirexon is responsible for transportation, installation, and commissioning.
Commissioning period: ≤ 2 working days.
The customer shall provide power, water, air, and lifting equipment.
6.2 Technical Training
Free professional training will be provided on-site, covering:
Basic operation can be mastered in 20 minutes.
7. Warranty & After‑Sales Service
7.1 Warranty
12 months warranty from final acceptance.
Free repair and replacement for quality issues within warranty.
7.2 After‑Sales Support
Note: All specifications are subject to change without notice. Final interpretation belongs to ewirexon.
