Material magnético y corte de cristales especiales


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

Material magnético y corte de cristales especiales

Ventajas
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
N.º.ParámetroEspecificaciones
1ModeloTCQF1000PNC
2Principio de corteEndless diamond wire, physical cold cutting
3Funciones de corteFlat Cutting / Rotary Slicing
4Tamaño máximo de la pieza de trabajo (mm)380×380×280 mm(L×W×H)
5Dimensiones de la mesa de trabajo (mm)Ø1000 转台
6Precisión de planitud del corte (mm)0.1
7Rugosidad superficial (μm)Ra 0,8 μm
8Especificaciones del alambre (mm)Ø1.0/4760
9Sistema de tensiónControl de tensión constante del cable
10Cantidad de ruedas guía3 ruedas
11Motor de accionamientoServomotor
12Velocidad del alambre (m/s)51Max (ajustable)
13Total Power (kW)3.3
14Tensión380v 50Hz
15Sistema de controlCustom-developed Tongcheng T31 system
16Dimensiones (L × An × Al) (mm)2350×2350×2040
17Peso bruto (kg)1850
12 scaled

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
¿Quieres saber más sobre nuestros casos técnicos? Ponte en contacto con nosotros.

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