
High-Precision Diamond Wire Cutting Systems for Structural Ceramic & Component Machining
Structural ceramic and zirconia component processing is indispensable in a wide variety of advanced manufacturing industries, where the demand for high-precision, complex-shaped ceramic parts can hardly be avoided. Typical end applications include mechanical engineering components, medical ceramic implants, industrial structural parts, as well as electronic ceramic substrates and high-temperature ceramic components.
The common task of the various cutting systems is to process hard, brittle ceramic materials with ultra-tight dimensional accuracy, to achieve minimal kerf loss and sub-surface damage via optimized wire tension control and precision tooling depending on the material, and to deliver finished parts ready for post-processing. This maximizes material yield and ensures the reliability of ceramic components in end applications. In order to make the whole production process cost-efficient and to create stable, high-quality output around the equipment, the diamond wire cutting systems used in the production lines must have high process stability and low maintenance requirements. We offer you the appropriate cutting solutions for this application, which at the same time comply with the latest industry standards for precision and performance
| 不. | 参数 | 规格 |
| 1 | 模型 | TCQF400LNC-FM-HL |
| 2 | 切割原理 | 无尽金刚石线/物理切割 |
| 3 | 切割功能 | 切片 / 角材和型材切割 |
| 4 | 最大工件尺寸(毫米) | Φ600毫米,高度500毫米 |
| 5 | 工作台尺寸(毫米) | Ø380 转台 |
| 6 | 切割平面精度(毫米) | 0.08 |
| 7 | 表面粗糙度(μm) | Ra 0.8μm |
| 8 | 电线规格(毫米) | Ø0.65-1.0/2580 |
| 9 | 张力系统 | 恒线张力控制 |
| 10 | 导轮数量 | 4 轮 |
| 11 | 驱动电机 | 伺服电机 |
| 12 | 线速(米/秒) | 51Max(可调) |
| 13 | 总功率(千瓦) | 2.8 |
| 14 | 电压 | 220 伏 50 赫兹 |
| 15 | 控制系统 | 定制开发的通程 T32 系统 |
| 16 | 占地面积(长×宽×高)(毫米) | 1350×1066×1968 |
| 17 | 毛重 千克 | 720 |

了解金刚石线锯在玻璃芯基板研发中的应用场景,如何控制边缘损伤,以及在何种情况下选择激光或刀片分片更为合适。.

了解如何通过使用金刚石线锯并制定可量化的试切方案,来控制钕铁硼磁体切割过程中的波纹、崩边、线锯磨损和材料损失。.




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