Precision Diamond Wire Cutting Solutions for PV Manufacturing
Monocrystalline and polycrystalline silicon ingots are the foundational raw materials for high-efficiency photovoltaic solar cells. Precision slicing into ultra-thin wafers is a critical process that directly determines material utilization, wafer quality, and solar module conversion efficiency. Diamond wire cutting has become the global industry standard, delivering far higher efficiency, lower kerf loss, and superior surface quality than traditional slurry sawing.
In modern PV production lines, diamond wire saws perform multi-wire reciprocating cutting to slice ingots into hundreds of wafers in a single pass. The process demands extreme precision in wire tension, cutting speed, and cooling to ensure consistent thickness, minimal breakage, and low surface damage—key requirements for high-performance N-type and P-type solar cells.
Our diamond wire cutting systems deliver ultra-low kerf loss to maximize material yield, high throughput to reduce production costs, and stable operation for large-size ingots (up to G12+), meeting the evolving demands of the global solar industry.
| नहीं।. | पैरामीटर | विनिर्देश |
| 1 | मॉडल | TCQF15030CNC |
| 2 | काटन का सिद्धांत | अनंत हीरे की तार / भौतिक काटना |
| 3 | काटने के कार्य | Slicing / 2D Contour Cutting |
| 4 | अधिकतम वर्कपीस आकार (मिमी) | 1200 × 1000 × 1000 mm(L×W×H) |
| 5 | कार्य-टेबल का आकार (मिमी) | 1500×300 |
| 6 | कटिंग समतलता सटीकता (मिमी) | 0.1 |
| 7 | सतही खुरदरापन (माइक्रोमीटर) | रे 0.8 माइक्रोमीटर |
| 8 | तार विनिर्देश (मिमी) | Ø0.65–1.0/6250 |
| 9 | तनाव प्रणाली | सतत तार तनाव नियंत्रण |
| 10 | गाइड व्हील की मात्रा | चार पहिये |
| 11 | चालक मोटर | सर्भो मोटर |
| 12 | तार की गति (मी/से) | 51मैक्स (समायोज्य) |
| 13 | कुल शक्ति (किलोवाट) | 3.6 |
| 14 | वोल्टेज | 220v 50Hz |
| 15 | नियंत्रण प्रणाली | Custom-developed Tongcheng T33 system |
| 16 | फुटप्रिंट (लंबाई×चौड़ाई×ऊंचाई)(मिमी) | 3200×1500×1500 |
| 17 | कुल वजन किग्रा | 3200 |
Temperature is easy to treat as a secondary variable in SiC wafer cutting. A machine may report stable wire speed, the coolant tank may remain
A diamond wire can continue moving long after it has stopped cutting economically. It may not be broken, alarms may remain clear, and the machine
Build a SiC wafer metrology control plan after diamond wire saw cutting, covering TTV, flatness, bow, warp, edge chips and subsurface damage.
See how 800 VDC AI data center power architectures change SiC wafer cutting, kerf control, surface damage limits and supplier qualification.
Build a practical SiC slicing cost model using kerf loss, yield, wire life, cycle time, finishing allowance and diamond wire saw data.
Learn how 200 mm SiC wafer slicing changes contact length, wire bow, coolant delivery, TTV control and diamond wire saw qualification.
