Wafer Slicing, Substrate Dicing, Precision Processing


Diamond Wire Cutting Systems for Optical Wafer Slicing, LED Substrate Dicing, and Photonic Wafer Processing

In high-volume optoelectronic and semiconductor manufacturing, the precise, low-stress slicing of optical wafers and sapphire substrates is a critical process that directly impacts material yield, production efficiency, and final device performance.

To meet these demands, diamond wire cutting equipment must maintain a stable operating point with exceptional dimensional accuracy and consistent process control, whether deployed in multi-wire saws for high-throughput production or single-wire systems for ultra-precision applications. Similar technical rigor is required for photonic wafer processing and LED substrate dicing, where even tighter thickness tolerances and superior surface flatness are essential for high-performance optoelectronic devices.

Beyond core cutting performance, modern wafer processing equipment must also deliver long-term operational value: minimal material waste and sub-surface damage to reduce raw material costs, high reliability and energy efficiency for cleanroom production environments, and optimized material utilization to offset rising input costs. These factors make diamond wire cutting systems increasingly critical for cost-effective, scalable optoelectronic manufacturing.

Precision Optical Wafer Processing Systems

Precision Optical Wafer Processing Systems

The Precision Optical Wafer Processing systems are specially designed for optical wafer slicing, LED sapphire substrate dicing, and photonic crystal wafer processing. For these applications, ewirexon offers configuration options with high-precision multi-wire saws as well as single-wire cutting units. Both options feature an extremely stable, vibration-damped steel frame design. The multi-wire system achieves very high production efficiency (high volume, ultra-low kerf loss) in a compact footprint, while the single-wire unit delivers superior dimensional accuracy for thin wafers. Both options integrate seamlessly into automated wafer processing lines and can be swapped depending on production requirements, enabling ideal alignment to customer-specific manufacturing workflows with minimal setup changes.

  • 降低服务成本
  • robust vibration-damped frame with optimised material thickness extends system lifespan.
  • 更易于维护和安装
  • lightweight modular design with quick-access wire tension system reduces downtime.
  • Maximum material cost savings
  • ultra-low kerf loss cutting significantly reduces raw material waste in high-value wafer processing.
  • 灵活的系统设计/易于更换
  • standard wafer chuck dimensions and multi-cut mode support for diverse wafer types.
  • 快速、经济高效的交付
  • Optical wafer slicing / LED substrate dicing
  • Sapphire & quartz wafer processing for optoelectronics
  • Photonic crystal wafer dicing & precision optical component manufacturing
  • Automated high-volume wafer production lines for optics & semiconductors
不.参数规格
1模型TCQF600PNC
2切割原理无尽金刚石线/物理切割
3切割功能Flat Cutting / Rotary Slicing
4最大工件尺寸(毫米)200 × 200 × 220 mm (L×W×H)
5工作台尺寸(毫米)Ø600 转台
6切割平面精度(毫米)0.1
7表面粗糙度(μm)Ra 0.8 μm
8电线规格(毫米)0.65–1.0/3720
9张力系统恒线张力控制
10导轮数量3 wheels
11驱动电机伺服电机
12线速(米/秒)51Max(可调)
13总功率3.3
14电压380v 50Hz
15控制系统Custom-developed Tongcheng T30 system
16占地面积(长×宽×高)(毫米)1650×1750×2010
17毛重 千克1250

Case Sharing: Optimize Your Optical Wafer Processing Workflow

We collaborated with a precision optical wafer enterprise to refine manufacturing techniques. The project delivered improved yield performance, reduced raw material waste and outstanding precision consistency.
了解更多技术案例?请联系我们。.

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