Bearbeitung von hochharten keramischen Bauteilen


High-Precision Cutting Systems for Hard Ceramic & Material Processing

As part of advanced manufacturing processes for industrial components, high-hardness ceramic parts are used, for example, in mechanical engineering, medical devices, aerospace and cutting tools. The material brittleness and extreme hardness that occur during machining must be managed with precision to prevent component damage. Efficient diamond wire cutting ensures the dimensional accuracy, surface quality and cost-effectiveness of the entire production process.

High-hardness ceramic components are usually processed with diamond wire cutting systems. Precision wire guides, for example, deliver controlled cutting paths and transport the wire through the material via optimized tension control. The ceramic blank is separated with minimal stress and is thus machined to final tolerance. The finished component is in turn post-processed by the production line. For machining of high-hardness ceramics in industrial manufacturing, both multi-wire and single-wire cutting systems which generate ultra-low kerf loss and consistent process stability are used.

ewirexon High-hardness Ceramic Component Machining

High-hardness Ceramic Cutting Systems

With the High-hardness Ceramic Machining Line, ewirexon supplies high-precision and at the same time extremely robust diamond wire cutting systems for machining advanced ceramic components used in industrial and aerospace applications. The cutting systems, which were specially developed for this application, deliver ultra-tight dimensional accuracy with a compact design, enabling reliable and space-saving processing of the ceramic components used. The High-hardness Ceramic Cutting Line covers a wide range of operating points with a high material removal rate. The extremely robust design of the cutting system ensures resistance even to possible high cutting forces as well as high-temperature processing environments. A variable high-rigidity steel frame design with optional surface treatment provides long-term durability for heavy-duty production.

With the robust system design, wear-resistant materials and worldwide availability of the cutting systems, ewirexon is doing its part to minimize the risk of failure in the critical manufacturing of high-hardness ceramics. Leading global manufacturers from the mechanical engineering and aerospace sectors rely on ewirexon’s decades of experience in brittle material cutting.

  • Reduction of life cycle costs
  • of the production line thanks to high system strength confirmed by cycle tests
  • Potential savings in service and maintenance costs
  • thanks to low wire wear and corrosion resistance when using the high-rigidity frame design
  • Material cost savings
  • e.g. with regard to raw material utilization when using the low-kerf-loss cutting systems, maximizing material yield
  • Space-saving, economical production line design
  • made possible by compact cutting systems with high process stability
  • Reduction of operating costs and industry compliance
  • thanks to high cutting efficiency of the systems, minimizing waste and energy consumption
  • Optimum utilization of the production lines used
  • as the wide range of characteristics of the series enables the best possible matching of the cutting system size to the operating conditions
  • Machining of high-hardness ceramic components
  • Advanced ceramic parts for aerospace and mechanical engineering
  • Cutting tools and industrial ceramic component manufacturing
  • Medical ceramic implant and device processing
  • Technical ceramic component dicing and profiling
NO.ParameterSpecification
1ModelTCQF400LNC-FM-HL
2Cutting PrincipleEndless diamond wire / Physical cutting
3Cutting FunctionsSlicing / Angle & Profile Cutting
4Maximum Workpiece Size(mm)Φ600mm, Height 500mm
5Worktable Size(mm)Ø380 转台
6Cutting Planarity Accuracy(mm)0.08
7Surface Roughness(μm)Ra 0.8μm
8Wire Specification(mm)Ø0.65–1.0/2580
9Tension SystemConstant Wire Tension Control
10Guide Wheel Quantity4 wheels
11Drive MotorServo motor
12Wire Speed (m/s)51Max(Adjustable)
13Total Power2.8
14Voltage220v 50Hz
15Control SystemCustom-developed Tongcheng T32 system
16Footprint (L×W×H)(mm)1350×1066×1968
17Gross Weight kg720

Case Study: High-hardness Ceramic Component Machining

A ceramic manufacturer partnered with ewirexon to upgrade their high-hardness ceramic component machining process, achieving higher yield, lower material waste, and consistent precision in production.
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