脆性電子プレート精密加工


Low-Stress Cutting Systems for Hard & Brittle Electronic Materials

Brittle electronic plates, including ceramic substrates, semiconductor wafers, and glass-ceramic components, present unique machining challenges due to their high hardness and low fracture toughness. Precision machining is required to achieve tight dimensional tolerances while avoiding surface damage and cracking.

Our diamond wire cutting systems excel at ultra-precise machining of hard brittle materials, achieving micron-level accuracy and minimal surface damage. The advanced cutting technology controls subsurface damage effectively, making it ideal for microelectronic components, power devices, and sensor manufacturing.

Engineered for the most demanding semiconductor and electronics applications, our systems feature high-rigidity frames and intelligent process control. They deliver stable, repeatable performance for R&D prototypes and high-volume production lines alike, meeting the strict quality standards of the 5G, aerospace, and medical electronics industries.

Ultra-Precision Machining for Brittle Electronic Plates

Our diamond wire cutting systems are engineered for the complex processing of hard, brittle electronic plates, including ceramic substrates, semiconductor wafers, and glass-ceramic components. The advanced cutting technology achieves ultra-fine slicing with minimal surface damage, making it ideal for microelectronic components, power devices, and sensor manufacturing. With customizable cutting paths and high-rigidity machine frames, it delivers consistent accuracy for even the most challenging brittle materials.

脆性電子プレート精密加工

Benefits
  • Ultra-Low Damage Cutting: Minimizes subsurface damage, critical for the performance of semiconductor and power devices.
  • High Precision for Micro Components: Achieves micron-level accuracy for small, complex electronic plate parts.
  • Wide Material Compatibility: Processes alumina, aluminum nitride, silicon carbide, glass-ceramic, and other brittle materials.
  • Stable Mass Production: Robust mechanical design ensures long-term stability in 24/7 industrial operations.
  • Ceramic substrate machining for power electronics and 5G base stations
  • Semiconductor wafer slicing for microelectronic components
  • Brittle material plate processing for sensors and MEMS devices
NO.ParameterSpecification
1ModelTCQF400LNC-FM-HL
2Cutting PrincipleEndless diamond wire / Physical cutting
3Cutting FunctionsSlicing / Angle & Profile Cutting
4Maximum Workpiece Size(mm)Φ600mm, Height 500mm
5Worktable Size(mm)Ø380 转台
6Cutting Planarity Accuracy(mm)0.08
7Surface Roughness(μm)Ra 0.8μm
8Wire Specification(mm)Ø0.65–1.0/2580
9Tension SystemConstant Wire Tension Control
10Guide Wheel Quantity4 wheels
11Drive MotorServo motor
12Wire Speed (m/s)51Max(Adjustable)
13Total Power(kW)2.8
14Voltage220v 50Hz
15Control SystemCustom-developed Tongcheng T32 system
16Footprint (L×W×H)(mm)1350×1066×1968
17Gross Weight kg720

Case Sharing: Practical Solutions for Brittle Plate Machining

Targeting brittle electronic plate precision machining, we optimized the whole production flow to increase yield, reduce material loss and keep high precision standards.
Learn more about our technical cases? Please get in touch.

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