Advanced Processing Systems for New-type Functional Material Manufacturing
New-type functional materials (composites, 2D materials, energy storage materials) drive cutting-edge industries like new energy and semiconductors. Precision processing unlocks their unique properties, directly determining device performance. Diamond wire cutting is the key technology, offering ultra-low damage and wide compatibility.
In R&D and production, diamond wire systems perform ultra-fine slicing, ensuring minimal subsurface damage and micron-level accuracy. Flexible configurations support both lab prototyping and mass production, adapting to evolving material needs.
Our systems deliver ultra-low damage cutting to protect material performance, high precision for micro-components, and wide material compatibility, supporting next-generation new energy and semiconductor technologies.
Our diamond wire cutting systems support high-efficiency, high-precision processing of a wide range of new-type functional materials, including composite materials, biomaterials, 2D materials, energy storage materials, and special structural materials. With ultra-fine cutting capability and low-damage processing characteristics, they meet the strict requirements of R&D prototypes and small-batch trial production as well as large-scale mass production.
| НЕТ. | Параметр | Технические характеристики |
| 1 | Модель | (Настраиваемый, например, EW-200) |
| 2 | Принцип резки | Механическая холодная резка алмазной проволокой |
| 3 | Функция резки | Нарезка |
| 4 | Максимальные размеры заготовки (Д × Ш × В) | 150 × 150 × 150 мм |
| 5 | Размер рабочего стола (Д × Ш) | 160 × 160 мм |
| 6 | Точность плоскостности реза | ≤ 0,1 мм |
| 7 | Шероховатость поверхности | Ra 0,8 мкм |
| 8 | Технические характеристики алмазной проволоки | Φ0,5 × 1797 мм (диапазон диаметров: 0,35–0,8 мм) |
| 9 | Система натяжения | Сервоуправление натяжением |
| 10 | Количество направляющих колес | 3 колеса |
| 11 | Приводной двигатель | Сервомотор на заказ |
| 12 | Скорость вращения шпинделя | 4500 об/мин |
| 13 | Мощность главного двигателя | 1,1 кВт |
| 14 | Общее энергопотребление | 1,5 кВт |
| 15 | Источник питания | 220 В / 50 Гц |
| 16 | Система управления | Разработанная собственными силами модель Tongcheng T30 |
| 17 | Габаритные размеры (Д×Ш×В) | Приблизительно 850 × 800 × 950 мм |
| 18 | Брутто-вес | Около 560 кг |
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