磁性材料および特殊結晶の切断


Precision Slicing Equipment for Magnetic Materials & Special Crystals

Magnetic materials and special crystals are core to electronics, new energy, and optics, used in motors, sensors, and optical devices. Precision slicing of these hard, brittle materials directly affects performance and yield. Diamond wire cutting has replaced traditional blade slicing, becoming the industry standard for low damage and high consistency.

In mass production, diamond wire saws slice magnetic materials (NdFeB, ferrite) and special crystals, ensuring uniform thickness and no damage to material properties. Precise tension, speed, and cooling control are essential for high-performance components.

Our systems deliver ultra-low damage cutting to preserve material properties, achieve high slicing efficiency, and operate stably in industrial environments, compatible with various hard, brittle materials.

Precision Slicing Systems for Magnetic Materials & Special Crystals

Our diamond wire cutting equipment is specially developed for slicing hard and brittle magnetic materials, rare-earth permanent magnets, ferrite materials, and various special crystals. It achieves stable, low-damage slicing with excellent thickness uniformity, effectively avoiding chipping, cracking, and internal stress damage that often occur in traditional processing. The closed-loop control system ensures high consistency in mass production, making it widely used in motors, sensors, communications, and optical devices.

磁性材料および特殊結晶の切断

メリット
  • Ultra-low damage cutting to preserve magnetic and optical properties
  • Excellent thickness uniformity for high-performance components
  • High material yield with reduced chipping and edge breakage
  • Suitable for mass production and high-value crystal processing
  • Slicing of neodymium magnets and ferrite magnetic materials
  • Processing of piezoelectric crystals, optical crystals and special crystals
  • Components for automotive motors, sensors and communication devices
NO.パラメータ仕様
1モデルTCQF1000PNC
2切断の原理Endless diamond wire, physical cold cutting
3切断機能Flat Cutting / Rotary Slicing
4最大ワークサイズ(mm)380×380×280 mm(L×W×H)
5作業台のサイズ(mm)Ø1000 转台
6切断平面度精度(mm)0.1
7表面粗さ(μm)Ra 0.8 μm
8ワイヤの仕様(mm)Ø1.0/4760
9テンションシステムワイヤ張力の恒常制御
10ガイドホイールの数量3つの車輪
11駆動モーターサーボモーター
12ワイヤ速度(m/s)51Max(調整可能)
13Total Power (kW)3.3
14電圧380v 50Hz
15制御システムCustom-developed Tongcheng T31 system
16外形寸法(長さ×幅×高さ)(mm)2350×2350×2040
17総重量(kg)1850
12 scaled

Case Study: Optimize Magnetic Material Slicing Performance

We optimized magnetic material slicing processes for our partner, achieving higher production yield, better material utilization and stable slicing precision.
当社の技術事例について詳しく知りたい方は、ぜひお問い合わせください。.

お問い合わせ

2D図面と、少なくとも1つの3D CADファイルをアップロードいただくと、より迅速かつ正確な見積もりをご提供できます。ファイルが複数ある場合は、.zipまたは.rar形式で圧縮してください。メールでのご連絡をご希望の場合は、info@xxx.com までお見積り依頼(RFQ)をお送りください。.

ニュース&最新情報